Elixir Food

REDUCED RASPBERRY BREAKAGE

We are really proud to have developed a close relationship with our customer Elixir Food, one of the largest producers and exporters of frozen fruit in Serbia.

The customer’s demanding requirements for achieving a minimum level of damage during high-speed packaging of frozen raspberries, which are notorious for being extremely fragile and difficult to package without damaging their structural integrity, were considered from Velteko vertical packaging machine specialists.

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The challenge

The fundamental and most important requirements from the customer regarding new packaging technology, therefore, were

  • to achieve a minimum percentage of damaged raspberries (fractured) that would be packaged in individual consumer-size bags at the desired speed.

  • to abandon their current manual process of packing into pre-made bags and start with fully automatic packaging into sleeve bags formed from a roll of film.

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DELIVERED SOLUTION

Using extensive experience with packaging frozen fruit, VELTEKO offered Elixir Food following unique VELTEKO versatile packaging line designed especially for dosing and packaging raspberries.

  • Vertical packaging machine HSV360-Conti + Linear dosing weighers HS322 (3 weighing lines),

  • Auger slide inside of the feeding tube as a prevention of the product breakage by falling inside the forming tube when the product slides down on the spiral.

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Tested and confirmed results

Elixir Food test results of the Velteko machine after installation in the production line

  • 85.17 % of all doses with product breakage of less then 5 % (between 2.01% - 4.5%).

  • 14.82 % of all doses with product breakage slightly above 5 % (of which 4.94 % have a maximum product breakage of 6.22 %).

 

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BENEFITS FOR THE CUSTOMER

  • Easy and pain-free transition from manual to automated packaging.

  • Reduction of Elixir Food‘s packaging crew from 40 to 6 people while achieving greater packaging volume.

  • Creation of small packages without a negative impact on product quality.

  • Packaging of single products weighing from 300 g to 2.5 Kg.

  • Frozen fruit can be packed as single products or as mixes with other small fruits.

Relevant Machines

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